processes for general shapes

Die Casting vs. Other Processes


COMPARED WITH
9 POINTS
OF COMPARISON
STAMPING FORGINGS SAND CASTINGS PERMANENT
MOLD
CASTINGS
PLASTIC
MOLDING
CUSTOM DIE CASTINGS GIVE YOU
1   COST less machining
cost
lower final
cost
less production,
machining
cost
less labor,
production,
machining
cost
generally
greater
2   DESIGN FLEXIBILITY more complex
shapes
more complex
shapes
thinner wall
sections
possible
thinner wall
sections
possible, less
draft required
much greater
3   FUNCTIONAL VERSATILITY greater designs
possible
more versatile
wotj ;ess
machining
more versatile
with less
machining
more versatile
with less
machining
many more
uses
4   TOLERANCES tighter tighter tighter tighter tighter
5   WALL THICKNESS more variations thinner
sections
thinner
sections
thinner
sections
thinner
sections for
same strength
6   SURFACE FINISH greater variety smoother smoother smoother greater variety
7   MACHINE WASTE lower lower lower lower same
8   STRENGTH depends on
design
smaller
tensile
greater with
same alloy
great with
same alloy
much greater
9   WEIGHT depends on
design
lighter lighter lower more



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